Olu luchungechunge lwe-HERCULES oluzenzekelayo oluzenzekelayo umatshini wezitena we-hydraulic non-fired (ngokuqhelekileyo uhambelana neemodeli ze-brand ye-HCNCHA), isixhobo esivuthiweyo, esisetyenziswa ngokubanzi, kunye ne-eco-friendly isixhobo sokwenza izitena kwicandelo langoku lokuvelisa izinto zokwakha. Isetyenziswa kakhulu ukucinezela inkunkuma eqinileyo yemizi-mveliso (efana nothuthu lwempukane kunye ne-slag), isanti, igrabile, isamente, kunye nezinye izinto ezikrwada kwizinto zokwakha ezifana nezitena ezingatshiswayo, iibhloko ezingenanto, kunye nezitena ezivuzayo.

I. Ulwakhiwo olungundoqo kunye neempawu zoYilo

Ngokubonakalayo, lo matshini wezitena wamkela isakhelo esinzima sentsimbi yesakhiwo esinombala oluhlaza okwesibhakabhaka kunye notyheli, obonisa i-compact kunye nemodyuli jikelele. Yahlulahlulwe kakhulu ibe ziiyunithi ezintathu ezisebenzayo:

1. Ukutya okusekhohlo kunye neNkqubo yokusabalalisa izinto eziphathekayo: Ukuxhotyiswa nge-hopper enkulu kunye ne-distributor ye-rotary enyanzelekileyo, inokuhambisa ngokuchanekileyo nangokukhawuleza izinto ezixutywe ngokulinganayo kwi-mold cavity. Inkqubo yokusabalalisa izinto eziphathekayo izolile kwaye ifana kakhulu, igwema ukuhlukahluka koxinaniso kwizitena.

2. I-Central Pressing Main Unit: Ingundoqo yinkqubo edibeneyo ye-hydraulic kunye ne-vibration-high-high-pressure oil cylinders elawulwa yi-PLC ehlakaniphile inika amandla oxinzelelo (ngokuqhelekileyo ukuya kwi-15-20 MPa), esebenza kunye ne-high-frequency vibration (ye-platform ye-vibration ephantsi) ukudibanisa ngokukhawuleza kunye nokubumba izinto eziluhlaza, i-vibration high-frequency-high-high-high-high-frequency-high-high-frequency. MU15 okanye ngaphezulu). Umnatha wokukhusela ophuzi ufakwe ngaphandle kweyunithi ephambili, engaqinisekisi kuphela ukhuseleko lokusebenza kodwa iququzelele ukugcinwa kwemihla ngemihla.

3. IYunithi yokuThutha iMveliso eQinisekileyo ngasekunene: Emva kokuqulunqa, izitena zinokudilizwa kwaye zidluliselwe ngeendlela ezizenzekelayo zokufumana i-pallet kunye nokuhambisa, ukufezekisa ukuveliswa okuqhubekayo ngaphandle kokungenelela ngesandla.

Isixhobo sonke sisebenzisa intsimbi enganyangekiyo kunye noyilo olutywiniweyo lobungqina bothuli. Amacandelo aphambili (njenge-molds kunye ne-oil cylinders) zenziwe nge-high-hardness alloy materials, ezinciphisa ngokufanelekileyo ukunxiba kunye nokwandisa ubomi benkonzo yezixhobo. Ikwaxhotyiswe ngenkqubo yokuthambisa ejikelezayo ukuze kuncitshiswe ukubakho kokusilela komatshini.

II. Umgaqo wokuSebenza kunye neNkqubo yeMveliso

Ingqiqo engundoqo yalo matshini wezitena “kukulinganisa imathiriyeli ekrwada → ukuxuba → usasazo lwemathiriyeli → ukungcangcazela koxinzelelo oluphezulu → ukudiliza nokuhambisa”, ngokusebenza ngokuzenzekela ngokupheleleyo:

1. Ukulungiswa kwezinto ezikrwada: Inkunkuma eqinileyo yeshishini (efana nothuthu lwempukane, i-slag, umgubo wamatye, kunye nesanti) ixutywe nesamente encinci (njengesixhobo sokugaya) ngokomlinganiselo, emva koko amanzi agalelwe ukuxubana kumxube owomileyo (ngokufuma okumalunga ne-10% -15%).

2. Ukuhanjiswa kwezinto kunye nokuBunjwa: Umxube ungena kwi-distributor yezinto ezinyanzelekileyo nge-hopper kwaye uzalise ngokulinganayo i-mold cavity. Emva koko inkqubo ye-hydraulic iqhuba intloko yoxinzelelo phantsi, ehambelana ne-high-frequency vibration ye-vibration platform (ngokuqhelekileyo i-50-60 Hz) ukudibanisa izinto eziluhlaza ngexesha elifutshane, ukwenza izitena ezingenanto kunye nokumila okuzinzileyo kunye namandla.

3. Ukuchithwa kunye nokukhutshwa: Emva kokuqulunqa, isikhunta siphakanyiswa ukuchithwa, kwaye izitena ezigqityiweyo zihanjiswa kwindawo yokomisa kunye neepaliti. Akukho sintering efunekayo; izitena zinokushiya umzi-mveliso emva kokunyanga kwendalo okanye ukunyangwa komphunga.

III. Izixhobo eziluncedo kunye neemeko zeSicelo

Njengesixhobo sokwakha esilungele i-eco-friendly, izibonelelo zayo ezingundoqo zibonakaliswa kwimiba emithathu:

• Ukusetyenziswa kobutyebi kunye noKhuseleko lokusiNgqongileyo: Ayifuni udongwe okanye ixhomekeke kwi-sintering, kwaye inokufunxa inkunkuma yamashishini efana ne-fly ash kunye ne-slag (umthamo wonyaka wokufunxa isixhobo esinye unokufikelela kumawaka eetoni), ukunciphisa ukuqokelelwa kwenkunkuma eqinileyo kunye nokukhutshwa kwekhabhoni, ehambelana nokuqhelaniswa nomgaqo-nkqubo wesizwe "wokunqanda udongwe kunye nokunciphisa".

• Ubuchule obuphezulu kunye noKuguquguquka: Inkqubo yolawulo ye-PLC ekrelekrele ixhasa ukusebenza kweqhosha elinye; umjikelezo wemveliso ngokubumba kuphela kuthatha imizuzwana eyi-15-20, kwaye imveliso yemihla ngemihla yezitena eziqhelekileyo inokufikelela kwi-30,000 ukuya kwi-50,000 iziqwenga. Ngokutshintsha iimolds ezahlukeneyo, inokuvelisa ngaphezu kweshumi leentlobo zezixhobo zokwakha (ezifana nezitena eziqhelekileyo, iibhloko ezingenanto, izitena ezinokungena, kunye nezitena zokukhusela i-slope), ukulungelelanisa kwiimfuno ze-multi-scenario ezifana neendonga zokwakha, iindlela zikamasipala, kunye ne-landscape architecture.

• UQoqosho kunye noZinzo: Xa kuthelekiswa nemigca yemveli yokuvelisa izitena, ixabiso lotyalo-mali lincitshiswe malunga ne-30%, kwaye ukusetyenziswa kwamandla okusebenza yi-1/5 kuphela yenkqubo ye-sintering. Isixhobo sixhotyiswe ngenkqubo yokuxilongwa kwempazamo enokuthi ikwazi ukubeka iliso ngexesha lokwenyani iiparamitha ezifana noxinzelelo kunye nesantya sokungcangcazela, kunye nesantya esisezantsi sokugcinwa, okwenza ukuba ilungele iifektri zezinto zokwakha ezincinci kunye naphakathi okanye iiprojekthi zonyango lwenkunkuma eqinileyo.

Lo matshini wezitena ungenye yezixhobo eziqhelekileyo "zokuguqulwa kohlaza" kwishishini lezinto zokwakha zangoku. Ayisombululi kuphela ingxaki yokusetyenziswa kwenkunkuma eqinileyo kwimizi-mveliso kodwa ikwabonelela ngexabiso eliphantsi, izixhobo zokwakha zodidi oluninzi kwimarike, kwaye ukusetyenziswa kwayo kulwakhiwo lwasezidolophini-emaphandleni kunye neeprojekthi zeziseko ezingundoqo ziya zisanda.